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You've probably answered this one before, but what program are you modeling with?
MAKE SURE you use the "checker" texture that comes with MAX when your unwrapping the model, its the BEST way to make sure its accurate, when the squares are actually square your golden. PM me if you need any advice, theres some tricks to mapping that i use that can make life easier for you ;)
I can HP if you need it
Very, very nice.